What is Lean Management ?
It is a manufacturing philosophy based on International Best Practicing companies to constantly strive to shorten the timeline between the customer demand and delivery, by elimination of Muda, the Japanese word for waste. In present scenario Companies are facing ever-tightening situation where customers are becoming more & more demanding. They want superior quality, more customized variants, just-in-time delivery, shorter lead times and the freedom to order quantities as small as they like. In such scenario it becomes very essential for organizations to adopt new management practices like Lean Management.
What is the scope of the Lean management Program ?
The scope of Lean management program is to create a customer value stream by eliminating all wasteful activities / wastages in entire value stream from start to end to obtain maximum benefits.
Understanding Lean Management will help you to deploy and Implement Lean Management effectively, which in turn helps to:
- Benefit Optimize lean management results
- Increase speed, improve quality, and reduce costs
- Eliminate the high cost of scrap, rework and factory chaos
- Gain control of inventories and optimize their turnover
- Increase team contribution to company’s “bottom line.”
- Basic concept of Lean:
- Definition of Lean
- History of Lean
- Building Roadmap Lean Excellence
- Creating Lean Structure
- Leadership role in Lean.
- Waste – type of waste
- Muda / Mura / Muri
- Value Adding Time,
- Value Adding Ratio (VA ratio)
- 5S:
- 5S-Measures/Audit
- Visual Management
- Kaizen, Kaizen Blitz
- Gemba Board
- Gemba Management
- Kanban
- Poka Yoke
- QCO/SMED
- Work measurement Time & Motion studies – stopwatch / M.O.S.T.
- “Spaghetti? diagram,
- Takt Time & JIT.
- Cycle Time (CT),
- Throughput Time (TPT),
- Value Stream Mapping (VSM)
- OEE
- Total Flow Management, Push vs. Pull manufacturing
- Single piece flow
- Line balancing
- Layout
- Low-cost automation ****
- What is Lean Management Basic (ASCB USA Accredited)?Lean Management Basic (Accredited) is an introductory program designed to provide participants with a solid foundation in Lean principles and practices. This accredited course covers the essential concepts of Lean management, focusing on eliminating waste, improving processes, and maximizing value for customers. Participants will learn how to identify inefficiencies, implement Lean tools, and foster a culture of continuous improvement within their organization. By completing this program, individuals will be equipped with the knowledge and skills needed to begin their Lean journey and drive meaningful change in their work environment.
- Benefits of Lean Management Basic
- Foundation in Lean Principles: Gain a comprehensive understanding of the core concepts and practices of Lean management.
- Waste Reduction: Learn techniques to identify and eliminate waste in processes, leading to increased efficiency and cost savings.
- Process Improvement: Acquire the skills to improve workflows and enhance productivity by applying Lean tools and methodologies.
- Accredited Certification: Earn a recognized ASCB USA accreditation that validates your knowledge and commitment to Lean principles.
- Cultural Shift: Begin fostering a culture of continuous improvement in your organization, driving sustainable change and long-term success.
- What is Lean Management Champion ( ASCB USA Accredited)?Lean Management Champion (Accredited) is an advanced program designed for individuals who are ready to take their Lean management expertise to the next level. This accredited course builds on foundational Lean knowledge and focuses on leading Lean initiatives, driving large-scale improvements, and mentoring others in Lean practices. Participants will learn how to spearhead Lean transformations, manage complex projects, and create a high-performance culture within their organizations. Upon completion, participants will be recognized as Lean Management Champions, equipped to lead and sustain Lean initiatives across the enterprise.
- Benefits of Lean Management Champion
- Advanced Lean Expertise: Deepen your understanding of Lean management principles and learn how to lead transformative Lean initiatives.
- Leadership Skills: Develop the skills needed to guide teams and manage projects that drive significant process improvements and operational excellence.
- Accredited Certification: Achieve a prestigious ASCB USA accreditation that demonstrates your capability as a Lean Management Champion.
- Mentorship and Influence: Learn how to mentor others in Lean practices, spreading Lean culture throughout your organization.
- Sustainable Transformation: Gain the ability to lead and sustain Lean transformations, ensuring continuous improvement and lasting success within your organization.
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Best Lean Consultant
National Productivity Council, Govt. of India
Best OpEx Training Consultant
Quality Mark Trust, India
Consultant of the year
The Story Magazine
Consultant of the year
The CEO Story
ASCB,USA
Training Accreditation for OpEx
LMI, USA
Licence Holder for Leadership training
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